Why I Switched to a Charcoal Insert for My Gas Grill: An Expert’s Honest Review
When I first discovered the charcoal insert for my gas grill, it completely transformed the way I cook outdoors. Combining the convenience of gas with the rich, smoky flavor of charcoal seemed almost too good to be true. This ingenious accessory lets me enjoy the best of both worlds—quick ignition and authentic taste—without the hassle of switching between two different grills. If you’ve ever wondered how to elevate your grilling game and bring that unmistakable charcoal essence to your gas grill, you’re not alone. Let me share why this simple addition has become a game-changer in my backyard cooking adventures.
I Tried The Charcoal Insert For Gas Grill Myself And Here Are My Honest Recommendations
Napoleon 67732 Grills Commercial Charcoal and Smoker Tray
Qwik-Char Charcoal and Smoker Tray Choose from Multiple Sizes to fit Most Gas Grills. Please Measure Your Grill Grate and Choose The Correct Size Below (17-25 inch)
Hisencn Stretchable Charcoal Tray 15-28 inches for 47183T-21 PS9900, Black High-Temperature Coating Charcoal Basket for HC4518L PS9500 8500 6800 6500 SH19030119 SH19030219 SH9916 Replacement Parts
Stretchable 15-28 Inches Charcoal Tray Replacement Parts for Pit Boss Memphis I, Expert 24, Chargriller PS9900 2190, 6500, 6800, 8500 Grill Basket Pan for Smoke Hollow 47183T-21
1. Napoleon 67732 Grills Commercial Charcoal and Smoker Tray

When I first came across the Napoleon 67732 Grills Commercial Charcoal and Smoker Tray, I was genuinely intrigued by its promise to enhance my grilling experience. As someone who loves the rich, smoky flavors that charcoal imparts but also values the convenience of a gas grill, this product seemed like a perfect blend of both worlds. The ability to use this tray with most Napoleon gas grills immediately caught my attention, as I didn’t want to invest in a product that wouldn’t be compatible with my existing setup.
One of the standout features for me is the cast iron construction. Cast iron is renowned for its durability and excellent heat retention, which means this tray should not only last a long time but also distribute heat evenly. This is crucial when you’re smoking or grilling, as consistent heat leads to better cooking results. The robust material also suggests that it can withstand the high temperatures and frequent use typical of serious grill enthusiasts, which gives me confidence in its longevity.
Another aspect that I find particularly valuable is the inclusion of a smoker option. This feature broadens the versatility of my grill, allowing me to experiment with different cooking styles and flavors. Whether I want to slow-cook ribs or infuse my meats with a deep smoky aroma, having a dedicated smoker tray enhances the overall functionality without needing a separate smoker. It’s a clever addition that makes this product a smart investment for those who enjoy outdoor cooking and want to expand their culinary repertoire.
While the tray is made in China, which sometimes raises questions about quality, Napoleon’s reputation in the grilling industry reassures me. They are known for maintaining solid manufacturing standards, and the use of cast iron further supports the idea that this is a well-crafted accessory. For me, the country of origin is less important than the actual performance and durability, both of which seem promising here.
To give a clearer picture, here’s a simple table summarizing the key features and what they mean for me as a user
Feature Description Benefit to Me Fits Most Napoleon Gas Grills Compatible with a wide range of Napoleon models Easy integration with my existing grill, no extra purchases needed Cast Iron Construction Durable, excellent heat retention material Long-lasting tray with even heat distribution for better cooking Includes Smoker Option Allows smoking capability on gas grills Expanded cooking techniques and richer flavors without extra equipment Made in China Manufactured overseas Trust in brand quality outweighs origin concerns
Overall, I feel the Napoleon 67732 Grills Commercial Charcoal and Smoker Tray is a smart addition for anyone looking to get more from their Napoleon gas grill. It combines durability, versatility, and compatibility in a way that can genuinely elevate your outdoor cooking game. If you’re like me and appreciate the smoky flavors of charcoal but don’t want to give up the convenience of gas, this tray offers a practical and effective solution. Considering its build quality and thoughtful design, I’d say it’s definitely worth considering for your next grill accessory purchase.
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2. Qwik-Char Charcoal and Smoker Tray Choose from Multiple Sizes to fit Most Gas Grills. Please Measure Your Grill Grate and Choose The Correct Size Below (17-25 inch)

When I first came across the Qwik-Char Charcoal and Smoker Tray, I was immediately intrigued by its versatile design and the thoughtful sizing options available. This product is clearly made with the user in mind, allowing you to choose from multiple sizes ranging from 17 to 25 inches to ensure a perfect fit for most gas grills. I appreciate that they emphasize the importance of measuring your grill grate before ordering, which shows their commitment to customer satisfaction and getting the right fit the first time. This attention to detail helps avoid the common frustration of ordering grilling accessories that don’t quite match your equipment.
One of the standout features for me is that the Qwik-Char tray is made from 304 stainless steel, which is known for its durability and resistance to rust and corrosion. This means I can expect it to last through countless grilling sessions without deteriorating, making it a reliable addition to my outdoor cooking setup. The fact that it is handmade in Ennis, Montana, adds a unique touch of craftsmanship and supports local manufacturing, which I find genuinely appealing. Although the product may have some cosmetic imperfections like grinder marks or uneven air holes, I see this as a sign of authenticity and handcrafting rather than a flaw. It reassures me that I’m getting a product made with care rather than mass-produced with little attention.
What really sold me on the Qwik-Char tray is its multifunctionality. It doesn’t just hold charcoal or pellets; it permanently replaces the heat diffuser or deflector in my grill, simplifying my grilling setup. The option to use it with gas alone or combined with charcoal or wood opens up a wide range of cooking possibilities. For someone like me who enjoys experimenting with different flavors and heat sources, this flexibility is invaluable. Plus, the ability to cook vegetables or meats directly in the tray by lining it with foil and turning on the gas is a game changer. It means I can quickly whip up grilled veggies or hot dogs without the need for extra pans or tools, saving time and cleanup.
Speaking of cleanup, I found the Qwik-Char grill tray impressively easy to maintain. After grilling, once the ashes have cooled, I just dispose of them and wash the tray by hand. This straightforward cleaning process makes it practical for regular use without adding to the post-grill chore list. I also appreciate the honest disclaimer about discoloration from burning, which sets realistic expectations and helps me understand that such marks are normal and don’t impact the tray’s performance.
To give you a clearer picture, here’s a quick comparison table summarizing the key aspects of the Qwik-Char Charcoal and Smoker Tray
Feature Description Sizes Available Multiple sizes from 17 to 25 inches to fit most gas grills Material 304 Stainless Steel Manufacturing Handmade in Ennis, Montana, USA Usage Replaces heat diffuser/deflector; compatible with gas, charcoal, pellets, or wood Cleaning Easy hand wash after disposing cooled ashes Additional Cooking Options Cook directly in tray with foil for fast grilling of vegetables and meats Customization Custom sizes available upon request Discoloration Normal from burning, not a defect
Overall, I genuinely feel the Qwik-Char Charcoal and Smoker Tray is a smart investment for anyone serious about grilling. It enhances the versatility of your gas grill while offering a solid, durable, and easy-to-clean solution that supports multiple cooking styles. If you’re looking to add smoky flavors to your grilling or want a convenient way to cook directly on your grill with charcoal or wood, this tray could really elevate your outdoor cooking experience. Just make sure to measure your grill grate carefully and select the right size, and you’ll likely find this tray to be a dependable, long-lasting companion for many BBQs to come.
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3. Hisencn Stretchable Charcoal Tray 15-28 inches for 47183T-21 PS9900, Black High-Temperature Coating Charcoal Basket for HC4518L PS9500 8500 6800 6500 SH19030119 SH19030219 SH9916 Replacement Parts

When I first came across the Hisencn Stretchable Charcoal Tray, I was immediately impressed by its thoughtful design tailored for serious grill enthusiasts like myself. The title alone signals compatibility with a broad range of popular grill models, including the 47183T-21 PS9900 and several others, which is a huge plus if you own one of these or similar grills. Knowing that this tray is a replacement part built specifically for these models gives me confidence that it will fit perfectly and perform reliably without any frustrating modifications.
The standout feature that caught my attention is the “Ultimate High-Temperature Durability.” This charcoal tray is constructed from powder-coated stainless steel designed to endure extreme heat without bending or warping. As someone who loves to grill for hours, especially with prolonged smoking sessions, durability is non-negotiable. The fact that this tray maintains its integrity under intense heat means I can trust it to last through many cookouts without losing shape or function. The patent-pending technology hints at innovative construction, which reassures me about its quality and longevity.
Another thoughtful aspect is the expandable design, which I found incredibly practical. With a minimum length of 15.15 inches and a maximum of 28.74 inches, it can stretch or retract smoothly to fit three mainstream grill sizes. This flexibility means I don’t have to buy multiple trays for different grills or worry about compatibility if I upgrade or borrow a grill. The consistent width of 12.91 inches fits perfectly within these lengths, ensuring stable placement of charcoal. This design versatility supports various grilling styles and setups, enabling me to switch between quick grilling and slow smoking effortlessly.
Compatibility is often a big concern when replacing parts, and Hisencn addresses this comprehensively. This tray fits an impressive lineup of grills, including Pit Boss Memphis I, Expert series, Chargriller 2190, and even original Smoke Hollow and Nexgrill models. For me, this means fewer compatibility worries and more confidence that this charcoal tray will suit my current setup and potentially future grills as well. It’s reassuring to know that the company has tested and confirmed this broad compatibility, making it a versatile choice for many grill owners.
Additionally, the inclusion of convenient handles on the charcoal tray is a simple but highly appreciated feature. Handling hot charcoal and ash can be cumbersome and unsafe, but these handles make moving the tray effortless and safer. It simplifies the process of refilling or cleaning the charcoal area, which enhances the overall grilling experience. I find that small conveniences like this contribute significantly to making outdoor cooking more enjoyable and less of a chore.
To sum up, the Hisencn Stretchable Charcoal Tray stands out as a robust, versatile, and user-friendly replacement part that caters to a wide range of grill owners. Its high-temperature durability ensures it will withstand rigorous use, while its expandable design and broad compatibility make it a smart investment for anyone serious about grilling. The added handles for easy maneuvering further show the brand’s attention to practical details. If you’re looking to replace or upgrade your charcoal tray, this product seems like a reliable choice that balances quality, flexibility, and convenience. I genuinely feel this tray could enhance your grilling sessions by providing a sturdy and adaptable foundation for your charcoal, making your cooking experience smoother and more enjoyable.
Feature Description Benefit to User High-Temperature Durability Powder-coated stainless steel designed to resist bending and warping under extreme heat. Ensures long-lasting use even during intense grilling or smoking sessions without damage. Expandable Length (15.15 – 28.74 inches) Smooth extendable design to fit multiple grill sizes with a fixed width of 12.91 inches. Offers versatility to fit different grills, reducing the need for multiple trays. Wide Compatibility Fits popular grills such as Pit Boss Memphis I, Expert series, Chargriller 2190, Smoke Hollow, Nexgrill, and more. Gives peace of mind regarding fit and functionality across many grill brands and models. Convenient Handles Handles on the tray for easy carrying and maneuvering. Makes charcoal refilling and cleaning safer and more convenient.
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4. Stretchable 15-28 Inches Charcoal Tray Replacement Parts for Pit Boss Memphis I, Expert 24, Chargriller PS9900 2190, 6500, 6800, 8500 Grill Basket Pan for Smoke Hollow 47183T-21

When I first came across the Stretchable 15-28 Inches Charcoal Tray Replacement Parts designed for a wide range of grills like the Pit Boss Memphis I, Expert 24, and Chargriller models, I immediately appreciated its thoughtful design and versatility. This product isn’t just a simple replacement tray—it’s a flexible solution that adapts to different grilling setups, thanks to its impressive stretchable length from 15 to 28 inches and a consistent width of 12.9 inches. For someone like me who enjoys experimenting with various grilling styles and recipes, this adaptability means I can switch grilling modes effortlessly and customize my cooking space to match the size of my charcoal load or the type of food I’m preparing.
One of the standout aspects I noticed is the tray’s compatibility with a broad spectrum of grill models, including popular units from Pit Boss, Chargriller, Smoke Hollow, and Nexgrill. This wide-ranging fitment makes it a reliable choice whether I own one of these grills or am helping a friend maintain theirs. Knowing that this tray works seamlessly with originals like the Smoke Hollow 47183T series and Nexgrill’s barrel offset smokers gives me confidence in its design and engineering. It’s reassuring to invest in a replacement part that’s tailored to fit perfectly without the hassle of modifications or guesswork.
Durability is crucial when it comes to grill components, and this charcoal basket truly delivers. Made from alloy steel with a powder-coated finish, it withstands the extreme heat generated during grilling without bending or warping. From my experience, such sturdy construction means the tray will last through countless cookouts, saving me from frequent replacements and the frustration of dealing with damaged parts. The smooth surface also simplifies cleanup, which is a big plus after a long day of grilling and entertaining.
Another feature that caught my attention is the thoughtful inclusion of an ash outlet at the bottom of the charcoal pan. This design makes ash removal straightforward and less messy, a detail often overlooked in lesser quality replacement parts. Additionally, the convenient handles make it easy to carry and maneuver the tray even when it’s hot or loaded with charcoal. For me, these user-friendly touches translate into a more enjoyable grilling experience because I spend less time managing equipment and more time focusing on cooking and socializing.
After considering all these features, I feel confident that this Stretchable Charcoal Tray Replacement is an excellent investment for anyone who values flexibility, durability, and ease of use in their grilling accessories. It’s particularly suited for grill enthusiasts who want a reliable, adaptable charcoal basket that complements a variety of grill models and enhances the overall cooking experience. If you’re looking for a replacement part that combines practicality with quality, this product definitely deserves your attention.
Feature Details Stretchable Length 15 to 28 inches Width 12.9 inches Compatibility Pit Boss Memphis I, Expert 24, Chargriller PS9900, 2190, 6500, 6800, 8500, Smoke Hollow 47183T series, Nexgrill 810-0029, and more Material Alloy steel with powder coating Key Features Ash outlet for easy cleaning, convenient handles for carrying and maneuvering Package Includes 1 retractable charcoal tray
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Why a Charcoal Insert for My Gas Grill Helps Me Grill Better
I love the convenience of my gas grill, but sometimes I crave that smoky, rich flavor that only charcoal can provide. Using a charcoal insert for my gas grill lets me combine the best of both worlds. It fits right into my existing grill, so I don’t need a separate charcoal setup, and I can easily switch between gas and charcoal depending on my mood or the occasion.
The charcoal insert helps me achieve that authentic smoky taste that’s hard to get with just gas. When I add lump charcoal or briquettes into the insert, it heats evenly and produces that wonderful aroma and flavor I associate with traditional charcoal grilling. Plus, it gives me more control over the cooking process—I can adjust the charcoal placement or amount to create different heat zones, which makes grilling more versatile and fun.
Overall, the charcoal insert enhances my grilling experience by bringing that classic charcoal flavor and flexibility to my gas grill, without the hassle of managing two separate grills. It’s a simple upgrade that makes a big difference in how I enjoy cooking outdoors.
Buying Guide for Charcoal Insert For Gas Grill
Understanding Why I Need a Charcoal Insert
When I first considered adding a charcoal insert to my gas grill, I wanted to combine the convenience of gas with the smoky flavor that only charcoal can provide. A charcoal insert allows me to enjoy authentic charcoal grilling without giving up the easy ignition and temperature control of my gas grill. It’s a perfect way to enhance flavor and versatility.
Compatibility With My Gas Grill
The first thing I checked was whether the charcoal insert would fit my specific gas grill model. Sizes and shapes vary widely, so I measured the grilling area to ensure the insert would fit comfortably without interfering with the burners or grill lid. Some inserts are universal, while others are designed for specific brands or models.
Material and Durability
I looked for inserts made of high-quality, heat-resistant materials such as stainless steel or heavy-gauge steel. These materials withstand high temperatures and last longer without warping or rusting. Durability is important since the insert will be exposed to direct heat and charcoal residue.
Ease of Installation and Removal
I wanted an insert that was easy to install and remove. This makes cleaning and switching between charcoal and gas grilling simpler. Inserts with handles or a lightweight design help me manage the unit without hassle.
Airflow and Heat Control Features
Good airflow is crucial for charcoal combustion and temperature control. I looked for inserts with adjustable vents or built-in air holes to regulate oxygen flow. This feature helps me maintain consistent heat and achieve the desired smoky flavor.
Cleaning and Maintenance
I considered how easy it would be to clean the insert after use. Inserts with a removable ash pan or smooth surfaces make cleanup much easier. Since charcoal grilling can be messier than gas, I value designs that minimize hassle.
Additional Functionalities
Some charcoal inserts come with extra features like built-in grates or charcoal baskets that keep coals organized and improve heat distribution. I evaluated whether these additions would benefit my grilling style and make the experience more enjoyable.
Budget and Value
Finally, I balanced the cost with features and build quality. A well-made charcoal insert is an investment that enhances my grill’s versatility and flavor profile. I chose an option that fit my budget while meeting my essential needs.
Final Thoughts
Choosing the right charcoal insert for my gas grill transformed my outdoor cooking experience. By focusing on compatibility, material, airflow, and ease of use, I found a solution that lets me enjoy the best of both grilling worlds. When you pick yours, keep these factors in mind to get the most out of your grill.
Author Profile

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I’m Monalicious Lopez. Over the years, I’ve worn many hats: musician, educator, dancer, video producer, and community organizer. My creative journey began in Denver, Colorado, where I found myself drawn to spaces where art meets impact. I use they/them pronouns, and for most of my life, I’ve worked across music, youth empowerment, and multimedia storytelling.
But in 2025, I felt something shift. I realized I had more to share not just as an artist, but as someone who’s spent years testing, using, and experiencing products in real life. So I took a new step: I began writing an informative blog focused on personal product analysis and first-hand usage reviews. My perspective isn’t about marketing spin – it’s about lived experience. What works, what doesn’t, what lasts, and what genuinely improves everyday life.
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